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If you continue browsing the site, you agree to the use of cookies on this website. See our User Agreement and Privacy Policy.If you continue browsing the site, you agree to the use of cookies on this website. See our Privacy Policy and User Agreement for details.You can change your ad preferences anytime. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. All pages are is great to haveBOBCAT S185 SKID STEER LOADER Service Repair Workshop Manual. Steer Loader without instructions. Have good ventilation whenWear dust mask when grindingAvoid exhaust fume leaks whichStop, cool and clean engine ofNever service or adjust loaderAvoid contact with leakingNever fill fuel tank with engineDisconnecting or loosening anyKeep body, jewelry and clothingWear eye protection to guardUse eye protection approved forKeep rear door closed except forNever work on loader with liftNever modify equipment or addBobcat Company. Lead-acid batteries produceKeep arcs, sparks, flames andBatteries contain acid whichWear protective clothing. If acidUse the correct procedure to lift orCleaning and maintenance areFollow warnings and instructions in the manualsCheck for correct function afterUntrained operators and failure to followManual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine BobcatSafety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert. Your safety isIt provides necessary servicing and adjustment. Maintenance Manual for operating instructions, Starting procedure, daily checks, etc. A general inspection of the following items must be made after the loader has had service or repair:Position)Bobcat approved.

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Recommend to the owner that allHandbook and signs (decals) on machine. FollowUntrained operators and failure to follow instructionsReplacement signs areSee your Bobcat dealer for more information onThis course is intended to provide rules and practicesCarefully read the message that follows. Safety Alert SymbolCall Before You Dig. Dial 811 (USA Only). When you call, you will be directed to a location in yourCutting or drilling concrete containing sand or rockDo not exceed Permissible Exposure Limits (PEL) toSilica dust can cause lung diseaseThe machine and some attachments have componentsThe electrical system, ifFlammable debris (leaves, straw, etc.) must be removedClean often to avoid thisThe operator’s area, engine compartment and engineAll fuels, most lubricants and some coolants mixtures areOperation. Do not use the machine where exhaust, arcs, sparks orElectrical. Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair orBattery gas can explode and cause serious injury. UseHydraulic System. Check hydraulic tubes, hoses and fittings for damageTighten or replace any parts that show leakage. Always clean fluid spills. Do not use gasoline or dieselUse commercial nonflammableFueling. Stop the engine and let it cool before adding fuel. NoStarting. Do not use ether or starting fluids on any engine that hasManual for connecting the battery and for jump starting. Spark Arrestor Exhaust System. The spark arrestor exhaust system is designed to controlCheck the spark arrestor exhaust system regularly toAlways clean the machine and attachment, disconnectCover rubber hoses, batteryKeep a fire extinguisherHave good ventilation when grinding or welding paintedToxic dust or gas can be produced. Dust generated from repairing nonmetallic parts such asRepair such components in a well ventilated area awayFire Extinguishers.

Know where fire extinguishers and first aid kits areInspect the fireObey the recommendations on the instructions plate.Early or later models (identification made by serialLoader Serial Number. Figure 1. The loader serial number plate is located on the outside. Explanation of loader Serial Number:Engine Serial Number. Figure 2. The engine serial number is in the location shownModel 2.-Production. Sequence (Series)The Delivery Report must be filled out by the dealer andSee Specifications Section and your. Bobcat dealer for available tires. ROPS, FOPS - Roll Over Protective Structure, per SAE J1040 and ISO 3471, and Falling Object Protective StructureThe Bobcat loader is base-equipped with a standard operatorRemoving And Replacing Oil And Filter.......................... 10-110-2Removing Air From The Fuel System........................... 10-100-3. Removing And Replacing Hydraulic Fluid........................ 10-120-2. Removing And Replacing Hydraulic Case Drain Filters (Single Speed Loaders)10-Continued On Next PageSpecial Applications Kit Inspection And Maintenance........ 10-30-4Remote Start Tool - MEL1563.......................... 10-60-1. Service Tool Harness Communicator - MEL1566........... 10-60-3Loader Service Tool Harness - 6689747.................. 10-61-3. Remote Start Tool (Service Tool) - 6689778............... 10-61-2Continued On Next PageFigure 10-10-1Handbook and signs (decals) on machine. FollowUntrained operators and failure to follow instructionsFailure to use jackstands can allow the machine toLift the front of the loader and put jackstands under the. NOTE: Make sure the jackstands do not touch theFigure 10-10-3Service lift arm support device if damaged or if partsInstallation on Page 50-40-1.) OR (See Removal And. Installation on Page 50-41-1.). Figure 10-20-1. Put jackstands under the rear corners of the loader frame. The operator must be in the operator's seat, with the seatStart the engine, and raise the lift arms all the way up.

Figure 10-20-2. Have a second person install the lift arm support deviceThe lift arm support device must be tight against theFigure 10-20-3. Lower the lift arms slowly until the lift arm support deviceRemoving. The operator must be in the operator's seat, with the seatStart the engine, raise the lift arms all the way up. Have a second person remove the lift arm supportLower the lift arms all the way and stop the engine. Return the lift arm support device to storage position andRemove the jackstands.The Bobcat loader has an operator cab (ROPS and. FOPS) as standard equipment to protect the operatorCheck with your dealer ifThe seat belt mustJ1043 and ISO 3449, Level I. Level II is available. Level I - Protection from falling bricks, small concreteLevel II - Protection from falling trees, rocks; forAlways stop the engine before raising or lowering theStop the loader on a level surface. Lower the lift arms. IfSUPPORT DEVICE on Page 10-20-1.). Figure 10-30-1. Install jackstands under the rear of the loader frame. Figure 10-30-2NOTE: On Advanced Control System (ACS) equippedFigure 10-30-3. Lift on the grab handle and bottom of the operator cabAlways stop the engine before raising or lowering theNOTE: Always use the grab handles to lower the cab. Figure 10-30-4. Pull down on the bottom of the operator cab until it stops. NOTE: The weight of the cab increases whenNOTE: On Advanced Control System (ACS) equippedSupport the cab and release the latching mechanism. Remove your hand fromUse both hands to lower the cab all the way.Figure 10-30-6CLOSE DOOR TO OPERATE lift and tilt valves.OPERATE LOADER BUTTON is pressed. Special Applications Kit. Figure 10-30-7. Available for special applications to restrict material fromSee your Bobcat dealer for availability. Special Applications Kit Inspection And Maintenance. Replace if required.Rinse well with water andWood ramps canA loader with an empty bucket or no attachment must be.

The rear of the trailer must be blocked or supported (ItemFastening. Figure 10-40-2. Use the following procedure to fasten the Bobcat loaderAlternate Front Tie DownBecause of the design of the loader, there is not aSPECIFICATIONS on Page SPEC-10-1.)Tools that will be needed to complete the following stepsMEL1563 - Remote Start Tool. MEL1565 - Service Tool Harness Control. MEL1566 - Service Tool Harness CommunicatorFigure 10-60-1Figure 10-60-2Push the switch to thePressing the switch once will activate maximum flow. Pressing the switch again will activate variable flow. ThePressing the switch a third time will turn the flow OFF. The switch is used when checking pressures and flowTo release pressure; push andNOTE: With the engine running; pushing and holdingFigure 10-60-3. Figure 10-60-4. NOTE: The Service PC must be connected to theThe panel must be removed from inside the operator cab. Service Tool Harness Control - MEL1565. Figure 10-60-5. Figure 10-60-6Connect the service tool harness control to the loaderFigure 10-60-7. Loaders equipped with an attachment harness (Item 1). Connect the service tool harness to the ACD connectorNOTE: To monitor, diagnose or load new softwareRemote Start Tool Switch. Service Tool Harness Communicator - MEL1566. Figure 10-60-8The tool listed will be needed to do the followingMEL1563: Remote Start Tool Kit. Figure 10-60-9Example: adjusting theLift and block the loader. (See LIFTING AND BLOCKING. THE LOADER on Page 10-10-1.). Raise the lift arms (if required by the procedure) andARM SUPPORT DEVICE on Page 10-10-1.). Raise the operator cab (if required by the procedure).Open the rear door of the loader. Figure 10-60-10. Figure 10-60-11Figure 10-60-12. Connect the remote start tool to the engine harness. NOTE: The key switch on the right-hand sideFigure 10-60-13Figure 10-60-14Push the switch to thePressing the switch once will activate variable flow. Pressing the switch again will activate maximum flow.

The switch will illuminate to indicate which flow rate isOFF. The switch is used when checking pressures andTo release pressure; push andNOTE: With the engine running; pushing and holdingTo relieve theNOTE: With the engine running; pushing and holdingTo relieve theFigure 10-60-15. Push the couplers on the front auxiliary block toward theThe Remote Start Tool (Service Tool) Kit is a replacementA computer can be connected to the Remote Start ToolTools that will be needed to complete the following stepsTool (Service Tool) Kit. Kit Includes:Figure 10-61-16Figure 10-61-17The button willPush the button andThe button will illuminatePressing thePressing theThe button isThe button will illuminateFigure 10-61-18Figure 10-61-19. Loaders without an attachment control harness, removeRemote Start Tool (Service Tool). Figure 10-61-20. Loaders with an attachment control harness (7 pin or 14When the remote start procedure is completed, replaceFigure 10-61-21. NOTE: The Remote Start Tool (Service Tool)Connect the Remote Start Tool (Service Tool) connectorNOTE: The right instrument panel (Key Switch or. Keyless) must be in the off position or the. Remote Start Tool (Service Tool) will notComputer Service Tool Harness - 6689746. Figure 10-61-22Remote Start Tool RUN button is not illuminated, thePressing the RUN button on the Remote Start ToolIf the service technician will be working in the engineFigure 10-61-23Example: adjustingLift and block the loader. Raise the lift arms (if required by the procedure) andRaise the operator cab (if required by the procedure). Open the rear door of the loader. Figure 10-61-24. Figure 10-61-25. Loaders with an attachment control harness (7 pin or 14When the remote start procedure is completed, replaceFigure 10-61-26.

Remote Start Tool (Service Tool) will notFigure 10-61-27The button willPush the button andThe button will illuminatePressing thePressing theThe button isThe button will illuminateFigure 10-61-28The computer icon with the right facing arrows (Item 2). Remote Start Tool (Service Tool) is transmitting data toNOTE: To relieve the pressure at the rear orRELEASE button on the left instrument panelNOTE: To relieve the pressure at the rear orHydraulic Switch on the to the right and leftFigure 10-61-29. Push the couplers on the front auxiliary block toward theMaintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. TheDo not overfill. Engine Air Filter and Air System Check display panel. Service only when required. Check for leaks andEngine Cooling System Clean debris from oil cooler, radiator and grill. Check coolant level COLD andFuel Filter Remove the trapped water. Lift Arms, Cylinders, Bob-Tach. Pivot Pins and Wedges. Lubricate with multi-purpose lithium based grease. Tires Check for damaged tires and correct air pressure. Inflate to MAXIMUMSeat Bar, Control Interlocks, Seat. Belt, Seat Belt Retractors. Check the condition of seat belt. Clean or replace seat belt retractors asBobcat Interlock Control SystemsLift and Tilt functions MUST NOT operate with seatSafety Signs and Safety Treads Check for damaged signs (decals) and safety treads. Replace any signs orOperator Cab Check the fastening bolts, washers and nuts. Check the condition of the cab. Indicators and Lights Check for correct operation of all indicators and lights.Clean or replace filters as needed. Hydraulic Fluid, Hoses and. Tubelines. Check fluid level and add as needed. Check for damage and leaks. Repair orFinal Drive Trans. (Chaincase), Check fluid level and add as needed. Parking Brake, Foot Pedals. Hand Controls and Steering. Levers or Joysticks. Check for correct operation. Repair or adjust as needed.
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Wheel Nuts Check for loose wheel nuts and tighten to correct torque. (See TIRE. MAINTENANCE in this manual.)Battery Check cables, connections and electrolyte level. Add distilled water as needed. Steering Lever Pivots Grease fittings. Fuel Filter Replace filter element. Drive Belts (Alternator, airCheck condition and tension. Adjust or replace as needed. Bobcat Interlock Control SystemCharge Filter, Reservoir BreatherHydraulic Reservoir Replace the fluid. Engine Valves Adjust the engine valves. Coolant Replace the coolant Every 2 yearsFollow warnings and instructions in the manualsCheck for correct functionUntrained operators and failure to followFigure 10-80-1. It is important to change the air filter element only whenReplace the inner filter every third time the outer filter isFigure 10-80-2. Outer Filter. Figure 10-80-3. Figure 10-80-4. Remove the wing nut and remove the outer filter element. NOTE: Make sure all sealing surfaces are free of dirtInstall a new outer element.Check the air intake hose and the air cleaner housing forInner Filter. Only replace the inner filter element under the followingFigure 10-80-5. Remove the wing nut and remove the inner filter element. NOTE: Make sure all sealing surfaces are free of dirtInstall the new inner element. Install the outer element. Figure 10-80-6Cleaning. Open the rear door and remove the rear grill. (See REAR. GRILL on Page 50-60-1.). Figure 10-90-1. Use low air pressure or water pressure to clean the top ofFigure 10-90-2. NOTE: Be careful when raising and lowering the airRaise the air conditioning condenser (Item 1) and useFigure 10-90-3. NOTE: Be careful when raising and lowering the oilRaise the oil cooler (Item 1) and use low air pressure orLower the oil cooler. Lower the air conditioning condenser, if equipped. Check the cooling system for leaks. Install the rear grill and close the rear door.Open the rear door and raise the rear grill. Figure 10-90-4. Check the coolant level.

The level markers are on theClose the rear door before operating the loader.Too much antifreeze reduces cooling systemToo little antifreeze reduces the additives whichAlways add a premixed solution. Adding full strengthOpen the rear door and remove the rear grill. Figure 10-90-5. Connect a hose to the engine block drain (Item 2)Close the drain valve. Recycle or dispose of used coolant in an environmentallyNOTE: The loader is factory filled with propylenePremix coolant (53 propylene glycol and 47 water) inFor correct capacity, (See. Capacities on Page SPEC-10-4.). One gallon and one pint of propylene glycol mixed. Fill the tank until it is at the lower marker on the tank. Use a refractometer to check the condition of propyleneNOTE: When installing the coolant fill cap, the capRun the engine until it is at operating temperature. StopInstall the rear grill and close the rear door.Use only clean, high quality diesel fuel, Grade No. 2 or. Grade No. 1. The following is one suggested blending guideline whichThe following fuels may be used in this machine:This is commonlyEN590 (EU Standard) specifications. Biodiesel Blend Fuel. Biodiesel blend fuel has unique qualities that should beApply the following guidelines if biodiesel blend fuel isNOTE: Biodiesel blend fuel does not have long termSMOKING! Failure to obey warnings can cause anOpen the rear door. Figure 10-100-2. Use a clean, approved safety container to add fuel of theAdd fuel only in an area that hasKeep heat, flames,Failure to use care around combustibles can causeSee the SERVICE SCHEDULE for the service interval forSERVICE SCHEDULE on Page 10-70-1.). Removing Water. Figure 10-100-3Replacing Element. Clean the area around the filter housing. Put clean oil onInstall the fuel filter, andRemove the air from the fuel system. (See Removing Air. From The Fuel System below.). Removing Air From The Fuel System. After replacing the filter element or when the fuel tankUse a piece of cardboard or wood to find leaks.

DoWear safety goggles. If fluidStart the engine. It may be necessary to open the vent plug (Item 3). Close the vent when the engine runs smoothly.Check the engine oil level every day before starting theFigure 10-110-1. Open the rear door and remove the dipstick (Item 1). Keep the oil level between the marks on the dipstick. DoEngine Oil Chart. Figure 10-110-2. Use a good quality motor oil that meets API Service. Install the dipstick and close the rear door.See the SERVICE SCHEDULE for the service interval forSCHEDULE on Page 10-70-1.). Run the engine until it is at operating temperature. StopOpen the rear door. Remove the drain hose from the storage position (Item 1). Drain the oil into a container and dispose of used oil in anPut clean oil on the new oil filter gasket. Install the filterInstall and tighten the drain plug. Put oil in the engine. (See Capacities on Page SPEC-10-. Start the engine and let it run for several minutes. Stop the engine and check for leaks at the oil filter. Remove the dipstick and check the oil level. Add oil as needed if it is not at the top mark (Item 1). Install the dipstick and close the rear door.Keep heat, flames,Failure to use care around combustibles can causeChecking And Adding Fluid. Use only recommended fluid in the hydraulic system. SPECIFICATIONS on Page SPEC-40-1.). Stop the loader on a level surface. Lower the lift arms and tilt the Bob-Tach fully back. Stop the engine. Figure 10-120-1. Open the rear door and raise the rear grill. Remove the. Add the fluid as needed to bring the level to the center of. Lower the rear grill and close the rear door. Figure 10-120-2Removing And Replacing Hydraulic FluidReplace the fluid if it becomes contaminated or afterFigure 10-120-3. Raise the cab.

Remove the plug from the top of the reservoir (Item 1)Recycle or dispose of the used fluid in anKeep heat, flames,Failure to use care around combustibles can causeAdd the correct fluid to the reservoir until the fluid level isAdding Fluid on Page 10-120-1.). FilterOpen the rear door. Figure 10-120-4. Clean the surface of the filter housing where the sealPut clean oil on the seal of the new filter element. Install and hand tighten the filter element.Keep heat, flames,Failure to use care around combustibles can causeStart the engine and operate the loader hydraulicStop the engine and check for leaks at the filter. Check the fluid level in the reservoir and add as needed.Removing And Replacing Hydraulic Case Drain. Filters (Single Speed Loaders)Figure 10-120-5. Figure 10-120-6. Install the fittingsInstall new filter assemblies. Install motor covers. Recycle or dispose of used fluid in an environmentallyStart the engine and operate the loader hydraulicStop the engine and check for leaks at the filterCheck the fluid level in the reservoir and add as needed.Removing And Replacing Hydraulic Case Drain. Filters (Two-Speed Loaders). Raise the lift arms and install the lift arm support device.Raise the cab. (See Raising on Page 10-30-2.). Figure 10-120-7. Figure 10-120-8Install new case drain filter assembly and replace theRecycle or dispose of used fluid in an environmentallyFigure 10-120-9. Scribe a mark across the top of the steering linkage barsRemove the four steering linkage mounting bolts (Item 2)Removing And Replacing Hydraulic Case Drain. Filters (Two-Speed Loaders) (Cont’d). Figure 10-120-10Install new case drain filter assembly.Keep heat, flames,Failure to use care around combustibles can causeInstall the steering linkageRecycle or dispose of the used fluid in anLower the cab. (See Lowering on Page 10-30-3.). Remove the lift arm support device and lower the liftUse a piece of cardboard or wood to find leaks. DoWear safety goggles.

If fluidCheck the fluid level in the reservoir and add as needed.Removing And Replacing Hydraulic Charge Filter. The hydraulic charge filter is located under the cab. (See. SERVICE SCHEDULE on Page 10-70-1), for the serviceRaise the cab. (See Raising on Page 10-30-2.). Earlier Models. Figure 10-120-11. Clean the surface of the filter housing where the filterPut clean oil on the seal of the new filter. Install and handLater Models. Figure PM-12. Place a suitable container below the filter housing and. Recycle or dispose of used fluid in an environmentallyFigure 10-120-13. Clean the surface of the filter housing and the filter basePut clean oil on the seal of the new filter element. InstallInstall and tighten the filter. All ModelsKeep heat, flames,Failure to use care around combustibles can causeUse a piece of cardboard or wood to find leaks. DoWear safety goggles. If fluidStart the engine and operate the loader. Stop the engineCheck the fluid level in the reservoir and add as needed.Breather Cap. See the SERVICE SCHEDULE for the correctPage 10-70-1). Raise the cab. (See Raising on Page 10-30-2.). Figure 10-120-14. Remove and discard the hydraulic breather cap (Item 1). Install new breather cap. Lower the cab. (See Lowering on Page 10-30-3.)The chaincase contains the final drive sprockets andSPECIFICATIONS on Page SPEC-10-1). Figure 10-130-1If oil can be reached with the tip of your finger through theIf the level is low, add oil through the check plug hole untilInstall and tighten the plug. Removing And Replacing OilFigure 10-130-2. Recycle or dispose of the used oil in an environmentallyFigure 10-140-1. Move the Bob-Tach levers down to engage the wedges. The levers and wedges must move freely.Failure to secure wedges can allow attachment toThe wedges must extend through the holes in theIf the wedge does not contact the lower edge of the holeFigure 10-140-3. Inspect the mounting frame on the attachment and the. Bob-Tach, linkages and wedges for excessive wear or.

Replace any parts that areKeep all fasteners tight. Look for cracked welds. Contact your Bobcat dealer forLubricate the wedges. (See SERVICE SCHEDULE on. Page 10-70-1), and (See Lubrication Locations on PageInspection And Maintenance. Figure 10-141-1. The levers and wedges must move freely.Failure to secure wedges can allow attachment toThe wedges must extend through the holes in theIf the wedge does not contact the lower edge of the holeFigure 10-141-3. Replace any parts includingKeep all fasteners tight. Inspect the hoses and fittings forLook for cracked welds. Page 10-70-1), (See Lubrication Locations on Page 10-Lubricate the loader as specified in the SERVICE. SCHEDULE for the best performance of the loader. (See. SERVICE SCHEDULE on Page 10-70-1.). Record the operating hours each time you lubricate the. Bobcat Loader. Always use a good quality lithium based multi-purposeApply lubricantLubricate the following locations on the loader. Figure 10-150-1. Figure 10-150-2. Figure 10-150-3. Figure 10-150-4HoleFigure 10-150-5Figure 10-150-6. Figure 10-150-7. Figure 10-150-8Figure 10-160-1. See SERVICE SCHEDULE on Page 10-70-1 for the. When installing wheel nuts, tighten to 160 ft.-lb. (217. When checking wheel nut torque, set the torque wrench. Rotating. Check the tires regularly for wear, damage and pressure. Inflate tires to the maximum pressure shown on theFigure 10-170-2. Rear tires usually wear faster than front tires. To keep tireIt is important to keep the same size tires on each side ofRecommended tire pressure must be maintained to avoidMounting. Tires are to be repaired only by an authorized personTires and rims must always be checked for correct sizeThe rim flange must be cleaned and free of rust.

The tire bead and rim flange must be lubricated with aAvoid excessive pressure which can rupture the tire andDuring inflation of the tire, check the tire pressureDO NOT mix brands of tires usedSee the SERVICE SCHEDULE for service interval forSCHEDULE on Page 10-70-1.). Do not operate the loader with a defective exhaustForestry Service approved spark arrestor muffler. ItIf this machine is operated on flammable forest,Failure to do so willFigure 10-170-1This will force contaminants out through the cleanoutStop the engine. Install and tighten the plug. Lower the rear grill and close the rear door.Wear safety goggles. Failure to obey can cause serious injury.Figure 10-180-1. All lift arm and cylinder pivots have a large pin held in. Check that the lock nuts are tightened to 35-40 ft.-lb. (48-Sometimes it may be necessary to store your Bobcat. Loader for an extend period of time. Below is a list ofIf biodiesel blend fuel has been used, perform theDrain the fuel tank, refill with 100 petroleum dieselRefill withBe sure the electrolyte level isStore it in a cool dryReturn to Service. After the Bobcat Loader has been in storage, it isStop the Bobcat Loader on level ground. Fully lower the lift arms and put the attachment flat on theFigure 10-200-1. Figure 10-200-2.

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